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Swollen power bank: how to dispose of it safely

R
RPD RedaktionPublished July 13, 2026
Aufgeblähte Powerbank mit gewölbtem Gehäuse liegt auf einer Oberfläche, Warnhinweis zu Lithium-Akku-Sicherheit
Contents6
  1. 01Why a lithium battery swells
  2. 02Why a swollen power bank is dangerous
  3. 03Warning signs and the right response
  4. 04How to dispose of the power bank in Switzerland
  5. 05How to prevent swelling
  6. 06When to replace a power bank

If your power bank is swollen, meaning the casing bulges or no longer sits flat, this is not a cosmetic flaw but a serious safety signal. The lithium-ion battery inside is producing gas because it is damaged. First things first: stop charging it, stop using it, never pierce it and dispose of it properly. In this guide we explain calmly and concretely why this happens and what you should do step by step.

Why a lithium battery swells

Every power bank contains lithium-ion or lithium-polymer cells. When the battery swells, gases form inside, an effect experts call outgassing. The most common causes:

  • Age and charge cycles: After 500 to 1000 full cycles the cell chemistry ages. The electrolyte breaks down and gas forms.
  • Heat: A car in the summer sun quickly reaches 60 to 70 degrees. That massively accelerates chemical breakdown.
  • Deep discharge: Leaving a power bank empty for months risks a harmful deep discharge of the cell.
  • Physical damage: A drop, pressure in a backpack or a punctured cell all lead to swelling.
  • Cheap cells and overcharging: Without good protection electronics, the cell gets overcharged and damaged.

Why a swollen power bank is dangerous

The gas that forms is under pressure. In the worst case it triggers thermal runaway, a chain reaction in which the cell keeps heating itself until it catches fire or bursts. Such a battery fire is very hard to put out with water and releases toxic fumes. That is why a swollen power bank counts as hazardous material that you should treat with respect, but without panic.

Warning signs and the right response

Not every symptom means immediate fire, but each deserves to be taken seriously. This table helps you react correctly:

Warning signWhat it meansThe right response
Casing bulges slightly, wobbles on the tableCell is outgassing, early defectStop charging or using it, store cool and fireproof, dispose of it
Clear bulge, split casingAdvanced damage, high riskDo not move it while hot, take it to a safe spot, dispose of it quickly
Power bank gets hot, smells sweet or chemicalPossible thermal runawayKeep your distance, place on non-flammable surface, call fire service 118 if needed
Smoke or hissingAcute fire riskLeave the room, call 118, do not use water

How to dispose of the power bank in Switzerland

A power bank never belongs in household waste, nor in normal scrap metal collection. In Switzerland take-back is mandatory: every retailer that sells batteries must take them back free of charge, even without a new purchase.

  • Point of sale: Hand the power bank in at the counter of any electronics or retail shop that stocks batteries.
  • Collection point: Municipal collection points and recycling yards accept electronics and batteries.
  • Battery collection box: Smaller power banks often fit into the green INOBAT collection boxes found in retail stores.

For transport, tape over the contacts and the USB port with insulating tape, and for a strong bulge place the device in a fireproof container such as a metal box with some sand. In the meantime you can find safe replacement units in our power banks category and matching batteries.

How to prevent swelling

A few habits keep your power bank safe for years longer:

  • Avoid heat: Never leave it in a car in summer or in direct sun. Ideal is 10 to 25 degrees.
  • Do not fully drain: Recharge before it is completely empty. For storage, a charge level of around 50 to 60 percent is ideal.
  • Buy quality: Models with good protection electronics, overcharge and short-circuit protection last much longer.
  • Use it regularly: A device charged every few months ages more slowly than one left idle for years.
  • Right cables: Use intact, certified cables and chargers.

When to replace a power bank

As a rule of thumb: if the power bank noticeably loses capacity, so it only delivers a fraction of the charges, or shows the first signs of a bulge, it is time for a replacement. After a hard drop or if it gets unusually hot while charging, retire it too. A new unit often costs only a few francs more than the risk is worth. Order from us and the replacement ships from our Swiss warehouse, free by A-Post from CHF 15 and with a 2-year warranty.

Frequently asked questions

No. A swollen power bank must not be charged or used. The lithium battery is damaged and can ignite. Store it cool and fireproof and dispose of it soon at a point of sale or collection point.
No, never. Power banks contain lithium batteries and are subject to free take-back in Switzerland. Every retailer that stocks batteries takes them back free of charge, as do municipal collection points.
Through ageing, heat, deep discharge or physical damage, the electrolyte in the cell breaks down and forms gas. This gas bulges the casing. It is a clear sign that the battery is defective and no longer safe.
Keep your distance, place it on a non-flammable surface and do not use water. If there is smoke or fire, leave the room and call the fire service on 118. A battery fire releases toxic fumes.
Tape over the contacts and the USB port with insulating tape. For a strong bulge, place the device in a fireproof container such as a metal box with some sand. Avoid pressure, heat and shocks on the way.
Avoid heat such as a car in summer, never fully drain it, store it at around 50 percent and buy models with good protection electronics. Also use intact, certified cables and chargers.

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#powerbank#sicherheit#lithium-akku#entsorgung#brandschutz#recycling
Swollen power bank: dispose of it safely | RPD | RPD.ch